• Αγορασμένη μηχανή: Rebar circle making machine (4-8 mm model) and a 4-ton wire pay-off stand
  • Πελάτης: Trading company(Buy for prefab concrete manufacturer)
  • Τοποθεσία: Russia
  • Purpose: Mechanical mass production of steel bar rings
Steel bar rebar circle making machine
steel bar rebar circle making machine

Our customer is an industrial equipment trading company, looking for a steel bar ring making machine for his end user. The end user is a precast concrete components manufacturer. His requirements are:

  • Volume scaling: Meet production demands per month
  • Quality consistency: Small error among rebar circles

End-User’s Production Requirements (3 Coil Specifications)

Three coil sizes were specified for different end products, all from 5mm mild steel wire rod (Russian GOST 3282-74, grade St3).

Coil SpecCoil Outer DiameterPitchEnd ProductMonthly Volume
Spec 1Ø27.5 mm50 ± 2 mmReinforcement rings inside Ø300-500mm precast piles~80,000 rings
Spec 2Ø40 mm50 ± 2 mmReinforcement rings inside Ø600-1,000mm manhole bases~45,000 rings
Spec 3Ø44 mm50 mm (nominal)Reinforcement rings inside Ø1,200-2,000mm manhole rings~25,000 rings
Three coil specifications for the end user’s production line

Why Choose 4-8mm Rebar Circle Making Machine?

For Ø27.5-44mm coils from 5mm wire, the 4-8 rebar ring rolling machine is the correct equipment. It serves:

  • 4-8mm wire, Ø20-80mm coils, 200-400 rings/hour, continuous wire feed from a 4-ton stand

4-8mm Steel Bar Coiling Machine Configuration & 4-Ton Pay-off Stand

Key specifications:

ΠαράμετροςΠροσδιορισμόςΠΟΣΟΤΗΤΑ
4-8mm Rebar Circle Making Machine
4-8mm rebar circle making machine
Customer’s rebar diameter: 5mm
Coiling diameter and spacing: As shown below
Diameter: 27.5mm, Coiling spacing: 50±2mm
Diameter: 40mm, Coiling spacing: 50±2mm
Diameter: 44mm, Coiling spacing: 50mm
Δυναμικό: 380V, 50Hz, three-phase power
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4-ton Wire Pay-Off Stand
4-ton wire pay-off stand
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4-8 rebar ring rolling machine + 4-ton wire pay-off stand specifications

The same configuration is the first order; for details, please refer to: Export model 4-8 spiral rebar forming machine to Russia

Shipping & Commissioning of Rebar Circle Making Machine

  • Shipping: Machine with wooden crate
  • Commissioning: Machine test before delivery from the factory

End-User Production Output & Feedback

Three months in, the end user’s line runs two 8-hour shifts, 6 days a week, producing all three coil specs:

  • Spec 1 (Ø27.5mm): 5,500 rings/shift, 80,000 rings/month
  • Spec 2 (Ø40mm): 4,200 rings/shift, 45,000 rings/month
  • Spec 3 (Ø44mm): 3,000 rings/shift, 25,000 rings/month

Total monthly output: 150,000 rings—roughly 6-7x the previous hand-tying capacity (3 workers × 300 rings/shift × 1 shift × 26 days = 23,400 rings/month).

“We compared the 4-8mm rebar circle making machine against three European brands at 3x the price. After 3 months of two-shift operation in -22°C winter, the machine holds ±1mm pitch on every spec. Our GOST 23279 inspection passes on the first try. The pay-off stand handles our 4-ton Severstal coils without a single wire tangle.”

— Production Manager, prefab concrete manufacturer (end user)

Order a 4-8mm Rebar Ring Rolling Machine Now

Are you currently looking for a suitable rebar coiling machine? If so, contact us and tell us your rebar diameter, production requirements, etc., and we will recommend suitable equipment for you.